Zpracování kokosové vody
Kokosová vod ana trhu
Z koncetrátu
- In the market are mostly from concentrate
- Coconut water is obtained by breaking the green (and sometimes mature brown) coconut open in the air
- Extracting the coconut water
- Thermally concentrating the recovered coconut water to a syrup
- To facilitate overseas transportation
- Re-constituting the syrup with water back to single strength
- Pasteurizing
- Packaging the coconut water to a finished product
The not-from-concentrate coconut waters
- Skip the thermal concentration and reconstitution steps.
Nutritional and sensory properties of coconut water
- Longer and more intense the exposure to open air
- More severe the adverse impact on the sensory and nutritional quality of the recovered coconut water.
Extraction stage
- Technology explained in U.S. patent 8,679,562
- Penetrating the shell of a green coconut within 48 hours from harvesting via a probe
- Has a gas inlet and an egress port
- Injecting nitrogen gas under pressure into the coconut through the gas inlet
- Push the coconut water to an oxygen-free collection vessel
Distribution stage
- U.S. patent 8,586,119
- Distributing extracted coconut water in oxygen-barrier packages to consumers through a refrigerated supply chain
- Prevents oxygen from contacting the coconut water.
Microbial reduction stage:
- According to FDA's juice "hazard analysis and critical control point (HACCP) regulation"
- Juices must be treated for five-log pathogen reduction of the most resistant microorganism of public health significance that is likely to occur in the juice
- E.g., E. coli O157:H7
- Using different methods:
Thermal pasteurization and ultra-pasteurization (UHT)
- Most common methods for juices
- Heat can also affect the nutrients and bioactive compounds
- Change the flavor profile of the coconut water
- Pasteurization offers a limited shelf life.
Cold pasteurization high pressure processing (HPP)
- Sealed in its final package
- Subjected to high pressure (transmitted by water) in the range of 100 to 800 Megapascal (MPa)
- For up to 30 minutes (1MPa = 10 Bar or approximately 10 atmospheres)
- High-pressure damages and destroys DNA of bacteria
- May also affect the nutrients and bioactive compounds in the juice
- Resultant juice will have a shelf life of 45 - 90 days
- If stored and distributed through a refrigerated supply chain.
Cold filter-sterilization of clarified juices in absence of oxygen
- Instead of leaving the killed bacteria (vegetative and spores), yeasts and molds in the product
- Are physically removed without any nutritional damage to the juice
- Exceeds the legally required five-log microbial reduction of juices
- Using an inert gas like nitrogen to eliminate oxygen from the head space of filter-sterilized juice during distribution and storage
- no microbial or chemical oxidation is expected
- Packed under nitrogen in oxygen barrier PET bottles
- Stored and distributed through a refrigerated supply chain should have 5-6 months shelf life [2]